Green Valley procures matured coconuts from the local farmers. They are de-husked, brought to the factory and are cut open and drained of water. We also ensure that damaged and immature nuts are discarded. Our direct procurement from farmers assures them of the right price and allows for transparency in quality testing, weight estimation, and inspection processes.

Milling copra is half the coconut size, comes in irregular shapes, and is not ideal for handling and processing. The thoroughly dried copra is passed through a cutting machine to be chopped into smaller pieces, which then is conveyed to the expeller.

Dried and chopped copra pieces are fed into an expeller with a screw press for mechanical crushing under high pressure. Crushing is carried out in 2 stages - copra crushed once is fed into the next cold-press expeller for the second time crushing to recover maximum oil. Oil squeezes out of copra into the expeller leaving the fibre out. Extraction through a cold process helps retain the natural colour, aroma, and freshness of our product. The copra's hard fibre left behind after oil expelling, known as coconut oil cake, is used as cattle feed.

Our cold press extraction process makes us stand apart from other brands. Our oil is not subjected to extreme heating that can lead to the change in the natural colour, taste and properties making it unhealthy.

The oil extracted in the expeller flows into the sedimentation tank to be removed from its entrained foots. After the sedimentation process, it is transferred to the filtration unit.

The oil is passed through a high-pressure heavy-duty filter press consisting of plates and filter cloths to be removed off the oil solids. The filtered oil is pumped to the first overhead tank, where it is again filtered through a gravity filter to be ensured that even the microparticles are removed. The filtered oil flows to the storage tank and then to the packing unit.

Fully-automatic filling machines are used to fill a definite quantity of Green Valley Coconut Oil in rigid packing containers made of edible grade packing material. Green Valley products are hygienically packed, periodically tested, and monitored to ensure supreme quality. Each SKU after primary packing is secondary packed in corrugated carton boxes. We ensure the upkeep, hygiene, and cleanliness of materials and machines.

Green Valley procures matured coconuts from the local farmers. They are de-husked, brought to the factory and are cut open and drained of water. We also ensure that damaged and immature nuts are discarded. Our direct procurement from farmers assures them of the right price and allows for transparency in quality testing, weight estimation, and inspection processes.

Testa, the kernel's brown skin, is removed by a paring machine, and the product is thoroughly cleaned with fresh water.

In the next process, they are fed into the pre-cutter, where they are cut into small pieces. These small pieces are then moved to the disintegrator through a screw conveyor where they are powdered well.

Powdered coconut is put into a conveyor to pass through the milk extractor (screw press) from where the milk oozes. The residue obtained after extracting the milk, comes out through a different opening and is collected in trays. It is transferred to the drier to get low-fat desiccated coconut powder. 

The milk from the screw press falls into an agitating sieve, where the large particles are sieved out. Then the coconut milk is pumped to the milk clarifier. The clarified milk then is pumped to the overhead agitator tank, mixed well, and moved to the centrifuge.

Fully-automatic filling machines are used to fill a definite quantity of Green Valley Coconut Oil in rigid packing containers made of edible grade packing material. Green Valley products are hygienically packed, periodically tested, and monitored to ensure supreme quality. Each SKU after primary packing is secondary packed in corrugated carton boxes. We ensure the upkeep, hygiene, and cleanliness of materials and machines.